Industrial Fluid Systems Blog

7 Ways to Extend the Life of Swagelok Hose: Tips & Resources

Important selection considerations and tips on correctly installing your Swagelok hose

Previously on the blog, we talked about how there is a lot more to selecting a hose than most people realize. There is also a lot more to installing a hose. Here are seven installation tips that will help extend the life of your hose and prevent premature hose failure. (View examples of hose damage we see in the field.)

Collection - Hose Selection-1-1

Be sure to allow sufficient hose length to accommodate changing system pressures. Dive into details with our free Hose Selection Resource Collection.

Hose length

Take into consideration hose movement, system pressurization, and thermal expansion when determining hose length.  Installing hose that does not have sufficient length to accommodate these factors may reduce hose life.

Minimum bend radius

Follow minimum bend radius requirements for your hose.  The Swagelok hose catalogue and most other hose manufacturers' catalogues list the minimum bend radius for each hose. Installing hose with smaller bends may kink hose and reduce hose life. 

Hose rupture or leakage 

Hose rupture or leakage may result from bending too close to the hose fitting end connection.

Hose strain

Elbows and adapters can be used to relieve hose strain.

Motion absorption

Distribute movement and prevent bends smaller than the hose's minimum bend radius by providing sufficient hose length.

Machine tolerance

Allow for changes in length resulting from machine motion and tolerances.

Bending in one plane

Avoid twisting the hose by bending it in one plane only.  For a compound bend, use multiple hose pieces or other isolation methods.

However, the two most important considerations are length and minimum bend radius. It's a good idea to ensure that both elements are appropriate for the application prior to ordering or installing them in your system.

How we can help

Hose Fabrication

Browse options at our Custom Solutions page

We build hose for customers in our Fremont shop—sometimes with same-day turnaround. Combine any of 22 types of hose/flexible tubing with any of 89 end connections, in almost any length, in small or large quantities. Includes testing. Clean room assembly and custom kitting are also available.

View Custom Solutions

Hose Advisory

Get the Hose Advisory Services PDF (free)

Swagelok Hose Advisors are trained to identify ways to enhance your hose selection, installation, inspection, and maintenance procedures to improve hose life and performance. We go beyond surface examinations to discover the underlying cause of failures or issues like kinking, selection, materials compatibility, length, and connectors.

Get Hose Advisory PDF

Hose Resource Collection

Get the Hose Resource Collection (free)

This collection includes a Hose Selection & Troubleshooting Technical Briefing Video, our Hose & Flexible Tubing Quicklook, Hose Advisory Services (HAS) Literature, Locally Built Hoses: Introducing Our Hose Cell; links to articles by our local team, more technical briefings, and more.

Get Resource Collection


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