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Custom Solutions

Meet a tight deadline, lower costs, and solve fluid system design challenges with Swagelok Custom Solutions from Edmonton Valve

Custom Solutions Capabilities

The Custom Solutions team at Edmonton Valve and Fitting builds analytical subsystems, gas distribution systems, grab sampling systems, hose assemblies, regulator assemblies, and much more. Consultation, fabrication, and pressure testing are included. Your assembly arrives ready to install, and is covered by the same warranty as our individual parts. We can advise on installation and maintenance too.

Local fabrication

Before fabrication, we check over your design or collaborate with you to create one. We can fabricate anything with fluid system components on it, such but not limited to custom shelters, test headers, tube in tube coils, gas distribution panels and bottle racks, pre-bent tubing, and hose configurations. Then every assembly undergoes at least one pressure testing before leaving our shop.

Testing capabilities

Our testing capabilities add significant value for customers. We can leak test with hydro, pneumatic and helium leak test equipment. We offer tighter testing tolerances than traditional leak tests — testing down to 1x10-6. This capability is especially important to process analyzer specialists or anyone overseeing a very hazardous gas or application. Because we handle the processes in-house, we have flexibility when it comes to modifying valves, doing repairs, and the like. etc. We can even take a unit into the field for testing.

Ready to help

Please get in touch if we can answer any questions. Just click below and share a little information, or call 780-437-0640. No project is too large or too small, and we may be able to help even if lead time is short.

The difference Swagelok Custom Solutions can make

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Swagelok Fluid Systems Expertise Improves ARC Lab Functionality

Swagelok’s design, fabrication, and assembly helped the University of Ottawa improve laboratory functionality at its Advanced Research Complex.

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Accelerating Production with Custom Fluid System Assemblies

Swagelok assemblies have sped up Charbonneau's production, reduced labor costs, and enhanced the quality of its products for the oil and gas industry.

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Design and Assembly Services for Natural Gas Pipelines

Design and assembly services from Swagelok help HOERBIGER Engineering Services in their work to modernize transcontinental natural gas pipelines.

Simple Custom Solutions

Get safe, reliable results quickly

In addition to 6,500+ standard parts for industrial fluid systems, Swagelok offers locally built assemblies. Each is expertly engineered to be safe, low maintenance, and easy to operate. Our certified technicians build them to spec, including features such as enclosures, gauges, lock outs, labels, mounting brackets, and racks. They inspect and test your assembly, and deliver it ready to be installed.

Examples

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Hose Assemblies

We offer local assembly of Swagelok hose with any of dozens of end connections. Our work is precise and warrantied.

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Tube Bending

Our CNC bender can bend stainless steel tubing of 1/4" to 1", with any wall thickness, to any angle, up to 42" radius.

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Regulator Assemblies

Our regulator assemblies are designed for safety, easy installation, intuitive operation, and low maintenance.

Example - Custom Solutions - Steam Lance

Steam Lances

Remove ice with steam lances built by Edmonton Valve. Choose hose insulation, handle type, and other features.

Example - Custom Solutions - Seal Support Panels

Seal Plan Kits & Assemblies

Each of our seal support plans and kits is designed to address a specific mechanical seal and set of process conditions.

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Tube-in-Tube Coils

Our sample cooling systems handle challenging fluid, have higher flow, and cost less than pre-packaged options.

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Filter Retainer Assemblies

A one-piece assembly that replaces the separate "circlip" retaining ring, mesh and filter ring of the old design.

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Sample Cylinder Assemblies

Cylinder assemblies are available in ten standard sizes, from 150 cm3 to 3,785 cm3. Customize with purge bypass tube.

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Please click and fill a short form

Complex Custom Solutions

Maximum flexibility to solve any fluid system challenge

If you can describe what you need an assembly to do, we can build something to do it. Starting with your design, a sketch, or just an idea, our certified experts propose a safe, reliable, economical solution. Our technicians build, inspect, and test your assembly, panel, structure, or enclosure. It arrives documented, warrantied, and ready to install. Reach us 24x7 with any technical questions during or after installation.

Examples

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Analytical Instrumentation

Our pre-engineered subsystems minimize footprint, simplify design, and promote accurate analytical results.

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Calibration & Switching Modules

Provides a discrete switch between multiple process samples and conditions and selects process streams for analysis.

Fast Loop Module

Fast Loop Modules

Designed for handling long transport lines from tap to analyzer; minimum pressure drop for fastest response time.

Field Station Module

Field Station Modules

Preconditions a gas sample at extraction point. Configurable to match process conditions. Can mount to process nozzles.

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Fluid Distribution Headers

Versatile manifold for gas and liquid applications. Highest quality components. Can be connected for longer lengths.

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Gas Distribution Systems

Our all-in-one systems deliver gasses to points of use. We configure them for your application and process conditions.

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Grab Sample Panels

Swagelok grab sampling systems satisfy gas and liquid non-slurry sampling service in a consistent, reliable package.

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Sample Probe Module

Measure the concentration of key components in gas and liquid streams to maintain precise process control.

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Frequently Asked Questions

Design

Assembly

Support

Fabrication

Testing

Documentation

Get Started

Request a free consultation

We want to learn about your needs and answer any questions you have about our capabilities. Discussing your needs with us creates no obligation. No project is too large or too small, and often we can help even if time is tight. Click here to fill a short form to get the ball rolling. 

Tristian McCallion

Tristian McCallion, Custom Solutions Manager
Edmonton Valve & Fitting
Message me | Main office 780.437.0640 (Mon-Fri 7:30am-5:30pm MT)

Custom Solutions Process

Swagelok Quality System (SQS) delivers consistent results

We follow a proven process to deliver a solution that exactly meets your needs — whether your need is large (i.e. hundreds of identical engineered-to-order assemblies) or small (i.e. one 90° bend in one piece of tubing). Consultation, professional design and assembly, and pressure testing are included. Your assembly arrives ready to install, and is covered by the same Swagelok warranty as our individual parts.

Project steps example

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1. Share your idea

Share a scribble on the back of a napkin (we have received these by fax!) or CADs with detailed design. We can start from scratch or at any stage.

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2. Specialists listen

Short deadline? Tight space? Budget pressure? Maintenance access or regulatory compliance issues? We ask about needs large and small.

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3. Review our drawing

We work in your files or provide new sales drawings or CAD drawings (2D/3D) with detailed technical quotations. Then we can iterate. This is a collaboration.

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4. Fabrication

We've adopted a manufacturing process organized around a one-piece flow system. Instead of performing each step in batches, we now use an assembly-line system that increases efficiency while maintaining quality. 

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5. Assembly

Swagelok assembly certification involves producing dozens of samples, each of which is inspected by Swagelok manufacturing engineers and put through destructive testing. Passing requires a 100% score.

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6. Testing

In addition to standard testing, we can do helium leak testing, hydrostatic testing, nitrogen pressure testing, and pressure decay testing. And every Swagelok product, assembly, and solution comes with Swagelok's warranty. 

Why Swagelok?

We offer products built right and services that help maximize your return on investment. Here are six reasons customers choose us:

Quality
Quality is our top priority. Our warranty, third party certifications, SQS quality system, awards, and reputation demonstrate that.

Selection

Swagelok over 6,000 standard parts in addition to Made-to-Order, Engineered-to-Order, Build-to-Order items, and more.

Expertise

Swagelok has 5,400 skilled, enthusiastic associates worldwide. We attract the best, have low turnover, and continuously train.

Warranty

Behind every Swagelok product and solution is the Swagelok Limited Lifetime Warranty—widely regarded as the industry's strongest.

Responsibility

We divert 60% of the waste that would otherwise go to landfills, are consuming less energy, and reusing or recycle resources.

Innovation

We have 6 innovation centers worldwide. From exploring Mars to streamlining plant operations, Swagelok is pushing boundaries.

Something Powerful

The headline and subheader tells us what you're offering, and the form header closes the deal. Over here you can explain why your offer is so great it's worth filling out a form for.

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Get Started With Cards

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Something Powerful

The headline and subheader tells us what you're offering, and the form header closes the deal. Over here you can explain why your offer is so great it's worth filling out a form for.

Get Started With Cards

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Get Started With Cards

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Get Started With Cards

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Headline

The headline and subheader tells us what you're offering, and the form header closes the deal. Over here you can explain why your offer is so great it's worth filling out a form for.

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Benefits of Swagelok Custom Solutions

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Reliable components

We use safe, reliable Swagelok components (and additional parts as needed)

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Flexible and scalable

We have broad capabilities. No project is too large or too small for our team.

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Cost savings

We ensure economical design by minimizing parts, connections, upkeep.

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Quick turn

Short lead time? We can accelerate your project when time is tight.

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Testing options

Opt for final testing using gas, hydrostatic, or helium leak test equipment.

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Swagelok warranty

Assemblies backed by the Swagelok Limited Lifetime Warranty.

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Installation support

Have questions before or after commissioning? We are happy to help.

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Onsite evaluations

We offer inspections and advice on fluid systems at your facilities.

Get Started

Fill a short form to get the ball rolling. A senior member of our team will follow up to discuss the best-value options. Discussing your needs with us creates no obligation.

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Why Swagelok?

Quality

Quality is top priority. We demonstrate that through our warranty, certifications, quality systems, awards, and reputation.

Expertise

Swagelok has 5,400 skilled associates worldwide. We continuously train, attract the best, and have low turnover.

Selection

Swagelok invented the two-ferrule tube fitting in 1947. Today we offer 6,000 standard parts, Built-to-Order assemblies, and more.

Need to discuss technical details, examples, or other questions?